Guide Rollers and Composite Roller

  • Product Features & Advantages
  • Application Fields
  • Product Details

·Lightweight Structure
Weighs only one-third as much as steel guide rollers, with extremely low rotational inertia. Conventional steel guide rollers have considerable dead weight; frequent starts and stops cause拉扯 and wrinkling of lightweight substrates due to tensile forces. The lightweight aluminum substrate reduces motor load and provides rapid acceleration/deceleration response, perfectly matching high-speed flexible web production lines.

·Hard Anodized Surface
Inherently rust-proof, with no corrosion pitting even after prolonged exposure to humid workshops and mild solvent environments. Carbon steel rollers are highly susceptible to moisture and rust, with rust spots that can scratch films and paper surfaces. Aluminum combined with a hard anodized layer resists moisture, weak acids, and alkalis, producing no rust contamination of finished products and requiring no additional anti-rust maintenance.

·Class G1.0 Dynamic Balancing
Three-stage progressive dynamic balancing calibration ensures stringent coaxiality and roundness precision. Even at continuous high line speeds of 260 m/min, web travel remains smooth and stable, significantly reducing defect rates in slitting and printing processes.

·Customizable Surface
Smooth mirror finishes suit optical films and easily scratched substrates; sandblasted surfaces increase friction to prevent slipping; Teflon® coatings resist ink and adhesive buildup for easy cleaning. Roll surface textures can be customized based on material characteristics.

·Excellent Thermal Conductivity
Aluminum's thermal conductivity is far superior to steel, allowing rapid heat dissipation from the roller body to prevent localized heat buildup that could damage films—ideal for temperature-sensitive precision material processing applications.

·Guiding for unwind/rewind on plastic film casting and slitting lines (LLDPE, CPP, PLA, optical protective films)

·Traction for flexographic printing and paper packaging lines

·Traction and spreading for nonwovens, SMS medical fabrics, and maternal/infant hygiene materials

·Conveying and guiding for synthetic leather and chemical fiber textiles

·Non-magnetic clean conveying for new-energy lithium-battery substrates

·UV coating, lamination, and laminating equipment to prevent web heat shrinkage and

Exclusive Core Parameters Material density  One-third of steel, significantly reduced rotational inertia
Dynamic balancing grade  G1.0
Full-load high-speed radial runout  ≤0.0028 mm
Hard anodized surface hardness  HV650~720
Salt spray test resistance  ≥1000 h
Optional surface types  Mirror, sandblasted, PTFE coating, hard anodized
General Specifications Diameter range  Φ40 mm–300 mm
Effective width  200 mm–3600 mm
Maximum line speed  10–260 m/min
Temperature range  -20℃~120 ℃
Straightness error  ≤0.1 mm/m
Certifications  ISO9001, CE, SGS material testing

40 Years

of Precision Forming Manufacturing

Guangyu Embossing Roller Machinery specializes in the R&D and manufacturing of precision rollers and embossing/calendering equipment. We serve a diverse range of industries including rubber and plastics, nonwovens, papermaking, leather, and metal press forming, offering customized roller solutions and fully integrated machinery packages.


The company operates a complete closed-loop production line in-house, encompassing roller blank fabrication, laser engraving, and hard chrome electroplating. We have participated in the formulation of the industry standard for nonwoven fabric hot-rolling machines and hold both ISO 9001 and EU RoHS certifications. Our products are exported to more than 50 countries and regions worldwide.

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Certificate Of Honour
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