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Nonwoven Slitting Machine is a high-precision converting equipment designed for longitudinal slitting of spunbond, spunlace, meltblown, thermal bond, and biodegradable fiber nonwovens into finished rolls of specified widths. The machine serves as the final dimensional cutting station in nonwoven production lines, converting wide parent rolls into narrow finished rolls for downstream converting processes. Available in standard configuration with maximum speed 100m/min and high-speed heavy-duty configuration reaching 1600m/min, with maximum unwind diameter up to Φ3500mm and working width up to 5400mm. The system features a fully integrated servo tension control architecture with independent regulation across unwind, slitting, and wind zones, maintaining tension fluctuation ≤±0.2N to prevent stretching and wrinkling on soft, bulky nonwovens. The heavy-duty stress-relieved steel frame with 60-day natural aging ensures vibration-free operation at extreme speeds across ultra-wide 5400mm webs. The quick-change pneumatic slitting system achieves minimum slit width 15mm with axial runout ≤3μm, delivering fiber-free cut edges meeting EU hygiene material standards.
Technical Features & Capabilities
·Line Integration Advantage
The company offers complete nonwoven production lines including thermal calendering, leveling, and slitting as a single coordinated system with unified parameter matching and factory commissioning. Overseas customers avoid the complexity of coordinating multiple suppliers, with delivery time reduced by 40% and simplified after-sales support.
·Nonwoven-Specific Material Handling
Nip pressure, web path curvature, and entry angle are specifically optimized for bulky, extensible nonwoven materials, preventing collapse of the porous structure that occurs with generic film slitters. Fabric breathability and tensile strength are fully preserved through the slitting process.
·Intelligent Operation
The 7-inch touchscreen control panel stores up to 50 process recipes with one-touch parameter recall. Built-in fault diagnostics, energy consumption monitoring, and production counting functions enable operators with minimal training to manage the system. Core electrical components are sourced from internationally recognized brands with annual failure rate below 3%.
·Clean Production Design
Integrated fiber collection system captures cutting debris and fine particles in real time, maintaining a fiber-free workshop environment compliant with food-grade and medical cleanroom production standards.
Process Adaptability & Operational Value
Line Integration Advantage – The company offers complete nonwoven production lines including thermal calendering, leveling, and slitting as a single coordinated system with unified parameter matching and factory commissioning. Overseas customers avoid the complexity of coordinating multiple suppliers, with delivery time reduced by 40% and simplified after-sales support.
Nonwoven-Specific Material Handling – Nip pressure, web path curvature, and entry angle are specifically optimized for bulky, extensible nonwoven materials, preventing collapse of the porous structure that occurs with generic film slitters. Fabric breathability and tensile strength are fully preserved through the slitting process.
Intelligent Operation – The 7-inch touchscreen control panel stores up to 50 process recipes with one-touch parameter recall. Built-in fault diagnostics, energy consumption monitoring, and production counting functions enable operators with minimal training to manage the system. Core electrical components are sourced from internationally recognized brands with annual failure rate below 3%.
Clean Production Design – Integrated fiber collection system captures cutting debris and fine particles in real time, maintaining a fiber-free workshop environment compliant with food-grade and medical cleanroom production standards.
Application Scenarios
Medical and hygiene nonwovens (SMS, spunlace, meltblown, thermal bond cotton for diaper topsheets, masks, medical sheets, wet wipes, makeup remover pads) with fiber-free cut edges meeting EU REACH hygiene material standards—primary export volume to Southeast Asian and Middle Eastern hygiene product manufacturers. Biodegradable eco-friendly nonwovens (PLA plant-fiber, corn-fiber materials for shopping bags, table covers, agricultural ground covers) with low-tension slitting preventing fiber tear-out on soft bio-based substrates. Automotive interior and industrial filtration materials (acoustic insulation, headliner nonwovens, air filter fabrics) with heavy-duty high-grammage slitting capability for dense, compact finished rolls. Packaging and home textile nonwovens (curtain liners, storage fabrics, gift packaging nonwovens) supporting multiple small-width specifications for flexible production. Paper and film compatible processing (dust-free paper, PE films, flexible packaging films) enabling multi-material utilization on a single machine.
Specifications
| Exclusive Core Parameters | Tension fluctuation | ≤±0.2N |
| Minimum slit width | 15mm | |
| Maximum unwind diameter | Φ3500mm (high-speed model) | |
| Maximum line speed | 1600m/min | |
| Cutter shaft axial runout | ≤3μm | |
| Compatible upstream equipment | Matched to company's nonwoven thermal calendering lines | |
| Frame aging period | 60 days natural stress relief | |
| Winding control | Programmable tapered tension | |
| General Specifications | Standard model speed | 400m/min |
| Maximum rewind diameter | Φ1200mm (standard) / Φ1500mm (high-speed) | |
| Maximum working width | 5400mm | |
| Fabric weight range | 15–350g/㎡ | |
| Drive system | EtherCAT multi-axis synchronized servo | |
| Air supply requirement | 0.6–0.8MPa | |
| Certifications | CE, ISO9001, ISO14001 | |
| Warranty | 18 months, lifetime core drive component support |
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Changzhou Wujin Guangyu Embossing Roller Machinery Co., Ltd. manufactures the final dimensional station of a nonwoven line: the machine that turns wide parent rolls of spunbond, spunlace, meltblown, thermal-bond and bio-based nonwoven into finished rolls at the widths downstream converting equipment actually runs. As a Nonwoven Slitting Machine Supplier, we build the slitter, the precision rollers inside it, and the calendering and winding units that feed and receive it, from our works in Changzhou, Jiangsu, China.
Our range covers a standard wide-web platform and a high-speed heavy-duty platform, both configured around the working width, fabric weight and roll format of the customer's line.
Core working envelope: widths up to 5,400 mm | line speed up to 1,600 m/min | fabric weight 15-350 g/m² | minimum slit width 15 mm | tension fluctuation ≤±0.2 N | unwind diameter up to Φ3500 mm
Slitting is the last operation before packaging and shipment, so any width error, edge fraying or tension mark carries through to the customer's roll. Nonwoven webs are bulky, extensible and porous, and a slitter set up like a film machine collapses that structure at the nip. Our web path, nip pressure and entry angle are set for low-density webs and for low-tension running of soft bio-based substrates.
| Configuration | Line speed | Width and roll format | Typical fit |
|---|---|---|---|
| Standard platform | Up to 400 m/min | Working width up to 5,400 mm; rewind Φ1200 mm | Wide-web converting with high daily output and stable small-width sets |
| High-speed heavy-duty platform | Up to 1,600 m/min | Unwind up to Φ3500 mm; rewind Φ1500 mm | Long runs with fewer roll-change interruptions and heavy-grammage webs |
| Custom multi-slit build | Per application | Knife layout, shaft and rewind stations set to the finished width list | Several narrow specifications produced in one pass; paper and film variants |
Unwind, slitting and wind zones are regulated independently on a synchronized servo architecture, holding tension fluctuation within ±0.2 N so soft webs neither stretch nor wrinkle. Cutter shafts are ground to an axial runout of ≤3 μm, and the pneumatic slitting system swaps knife positions quickly between width recipes while keeping a 15 mm minimum slit. Programmable tapered tension controls roll hardness from core to surface.
We supply the slitter as part of a coordinated nonwoven train, with parameter matching carried across upstream and downstream units and a single commissioning team on site. Upstream thermal bonding and finishing is handled by our Nonwoven Calendering Machine range; roll take-off and tension transfer to packing is covered by our Nonwoven Winding Machine range.
Because we machine our own rollers, the guide, tension and slitting rollers in the web path come from the same closed-loop production as our Embossing Roller manufacturing: blank machining, CNC grinding, laser texturing, hard chrome plating and final inspection in-house.
A 7-inch touchscreen stores up to 50 process recipes with one-touch recall, so a width or grammage change is a parameter change rather than a mechanical reset. Fault diagnostics, energy monitoring and production counting are built into the same panel, and the control system is configured around the line interface the customer specifies. Core electrical components are drawn from internationally recognized brands, and the machine is designed to run from a 0.6-0.8 MPa air supply.
Machines are assembled and run in our 120,000 m² works before shipment, and acceptance follows a documented sequence agreed at order stage: no-load run, tension response across the speed range, slit-width verification, roll build and edge inspection on the customer's material. Manufacturing is certified to ISO 9001 quality management and ISO 14001 environmental management, with CE marking and EU RoHS compliance on covered configurations.
| Project input | What it determines |
|---|---|
| Web type, grammage, width and parent-roll diameter | Platform class, web path, nip settings, unwind size |
| Finished width list and slits per parent roll | Knife layout, shaft configuration, rewind stations |
| Target line speed and shift pattern | Drive sizing, frame class, roll-change strategy |
| Finished roll diameter, core size and taper preference | Winding control programme, rewind diameter, handling scope |
| Upstream and downstream equipment, PLC and network standard | Control architecture and interface responsibilities |
| Site power, air supply, floor plan and cleanroom class | Utilities, foundation, extraction routing, acceptance plan |
Spunbond, spunlace, meltblown, thermal-bond and biodegradable fiber nonwovens across 15-350 g/m², plus dust-free paper, PE film and flexible packaging film on the same platform when the web path and tension settings are matched to the material.
Minimum slit width is 15 mm, set by the pneumatic knife system. Rolls are held square within a cutter shaft axial runout of ≤3 μm, so narrow hygiene and wipes formats keep a consistent width from core to surface.
Yes. We configure the control system around the existing line interface and confirm the interface split in the proposal. Retrofits and line upgrades are part of our normal service scope alongside new machines.
Working width reaches 5,400 mm. The standard platform runs to 400 m/min with rewind to Φ1200 mm; the high-speed heavy-duty platform reaches 1,600 m/min with unwind to Φ3500 mm and rewind to Φ1500 mm.
Each unit ships with its foundation and utility requirements, drawings, electrical schematics, manuals and spare-parts list. Commissioning is coordinated with our engineering team, and after handover we support spare slitting shafts, knife cartridges and drive components for the life of the machine.