Guide Rollers and Composite Roller

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  • Product Features & Advantages
  • Application Fields
  • Product Details

·Composite Construction
Carbon steel core with stainless steel outer layer metallurgically bonded through explosion cladding, no delamination or separation. Solid stainless steel rollers are too heavy, creating inertia issues during high-speed start-stop; carbon steel rollers corrode from moisture and acids. This composite design reduces overall weight by 35% while maintaining high bending stiffness, delivering more stable tension at high speed.

·316L Food-Grade Surface
Resists acids, alkalis, and moisture corrosion without rust pitting. Withstands dyes, adhesive acid extracts, food processing moisture, and chemical solvents. No rust spots or oxidized debris contaminate finished products. Suitable for medical, food, and chemical clean production lines without particle shedding.

·Ultra-Mirror Polished Surface
Multi-stage mirror polishing achieves roughness Ra≤0.01μm with no burrs or surface defects. Lightweight nonwovens and ultra-thin films pass smoothly without scratches, stretching, or wave-edge defects. Suitable for high-precision optical films and lithium battery separators.

·G1.0 Dynamic Balancing 
Integral forged core with multiple stress-relief processes eliminates welded seam stress defects. Three-stage progressive balancing supports line speeds up to 280m/min with consistent concentricity, eliminating frequent tension adjustment.

·Optional Temperature Control
Built-in surrounding heat exchange channels maintain surface temperature differential ≤±1.0℃. Prevents substrate shrinkage and edge tension variation from temperature gradients, accommodating both ambient and heated operation modes.

Plastic film casting, slitting, and winding lines (CPP, PET, PLA) for scratch-free guidance; textile dyeing and nonwoven finishing for acid/alkali-resistant transport; tissue paper and papermaking for contaminant-free paper guidance meeting hygiene standards; food packaging substrate lines for food-contact compliant transport; medical cleanroom materials for nonwoven and breathable film guidance; synthetic leather traction for flat, distortion-free base fabric transport.

Exclusive Core Parameters Composite structure  Alloy steel substrate + austenitic stainless steel metallurgically clad integral forming
Minimum surface roughness  Ra0.01 μm
Full-load radial runout  ≤0.003 mm
Dynamic balancing grade  G1.0
Surface temperature differential  ≤±1.0 ℃ (temperature-controlled version)
Corrosion-resistant material grades  304 / 316L optional
General Specifications Diameter range  Φ60mm–1200mm
Effective width  240mm–3600mm
Flow channel test pressure  1.8 MPa
Maximum line speed  280 m/min
Temperature range  Ambient to 200℃
Certifications  ISO9001, ISO14001, CE, SGS material testing

40 Years

of Precision Forming Manufacturing

Guangyu Embossing Roller Machinery specializes in the R&D and manufacturing of precision rollers and embossing/calendering equipment. We serve a diverse range of industries including rubber and plastics, nonwovens, papermaking, leather, and metal press forming, offering customized roller solutions and fully integrated machinery packages.


The company operates a complete closed-loop production line in-house, encompassing roller blank fabrication, laser engraving, and hard chrome electroplating. We have participated in the formulation of the industry standard for nonwoven fabric hot-rolling machines and hold both ISO 9001 and EU RoHS certifications. Our products are exported to more than 50 countries and regions worldwide.

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