Guide Rollers and Composite Roller

  • Product Features & Advantages
  • Application Fields
  • Product Details

·Exceptional Bending Rigidity
Thickened seamless alloy steel tube with integral quenching and tempering prevents center sagging on ultra-wide spans. Ordinary thin-wall steel tubes collapse at center under long spans, causing uneven tension across the web width. The roller maintains straight geometry across its full length, ensuring uniform tension distribution on wide-film production lines.

·Mirror Hard Chrome Surface
Thick hard chrome layer with ultra-precision polishing achieves roughness Ra≤0.01μm. Extremely low friction resistance protects delicate materials including protective films and lithium battery separators from scratches during transport. The smooth surface resists dust accumulation and electrostatic adhesion.

·G1.0 Dynamic Balancing
Three-stage balancing calibration under no-load and loaded conditions ensures vibration-free operation. Ordinary guide rollers receive only single-pass simple balancing, developing noticeable vibration at higher speeds. Precision balancing eliminates periodic chatter in slitting and winding operations, significantly reducing edge trim waste.

·Dimensional Stability
Uniform wall thickness with optional built-in temperature-control channels minimizes thermal deformation. Temperature fluctuations do not cause roller expansion or bending, maintaining precise web path accuracy regardless of seasonal workshop temperature variations.

·Corrosion Resistance
Dense chrome layer isolates moisture and chemical media. Suitable for mild acid/alkali environments in nonwoven, printing, and coating lines without frequent re-polishing, delivering long service life with low maintenance requirements.

Biaxially oriented film lines (BOPP, PET, PLA) for extrusion, traction, and winding guidance; lithium battery separator and optical film manufacturing for ultra-thin substrate transport without scratches or wrinkles; nonwoven and hygiene material processing (SMS, spunlace) for tension balancing before and after hot-rolling; printing and flexible packaging for color registration accuracy and neat winding; synthetic leather and textile lines for substrate flattening; premium paper and cardstock processing for anti-curling guidance.

Exclusive Core Parameters Static concentricity runout  ≤0.01 mm
Surface roughness  Ra≤0.01 μm
Dynamic balancing grade  G1.0
Hard chrome layer thickness  ≥0.10 mm
High-temperature deformation  ≤0.02 mm
General Specifications Diameter range  Φ65 mm–900 mm
Effective width  300 mm–16000 mm
Flow channel pressure rating  1.5 MPa
Line speed  10–230 m/min
Temperature range  Ambient to 220 ℃
Certifications  ISO9001, ISO14001, CE, SGS material testing

40 Years

of Precision Forming Manufacturing

Guangyu Embossing Roller Machinery specializes in the R&D and manufacturing of precision rollers and embossing/calendering equipment. We serve a diverse range of industries including rubber and plastics, nonwovens, papermaking, leather, and metal press forming, offering customized roller solutions and fully integrated machinery packages.


The company operates a complete closed-loop production line in-house, encompassing roller blank fabrication, laser engraving, and hard chrome electroplating. We have participated in the formulation of the industry standard for nonwoven fabric hot-rolling machines and hold both ISO 9001 and EU RoHS certifications. Our products are exported to more than 50 countries and regions worldwide.

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Certificate Of Honour
  • Quality Management System Certificate
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  • Utility Model Patent Certificate
  • Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate
  • Utility Model Patent Certificate

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