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Single & Double-Sided Metal Sheet Embossing Machine is a heavy-duty embossing equipment designed for surface texturing of metal sheets, supporting one-key switching between single-sided and double-sided synchronous embossing modes. Suitable for aluminum sheet, galvanized steel, color-coated steel, stainless steel, cold-rolled steel, and copper strip, processing anti-slip patterns, decorative textures, and reinforcing rib patterns. Maximum working width 1500mm, sheet thickness 0.1–3.0mm, yield strength up to 400MPa, maximum speed 80m/min. The system integrates self-developed matched rollers, hydraulic constant-pressure system, variable-frequency speed control, and heavy-duty annealed frame supporting 24/7 continuous full-load operation.
Product Advantages
·One-Key Mode Switching
Self-developed upper/lower roller synchronized transmission closed-loop system enables instant switching between single-sided and double-sided modes. Double-sided pattern registration error ≤0.015mm, both sides formed in a single pass, doubling production efficiency and eliminating material loss from secondary processing.
·Self-Manufactured Matched Rollers
All rollers are 42CrMo alloy steel integrally forged and five-axis laser engraved with surface hardness HRC60–65. Complete machine-roller matching and commissioning completed before delivery, with pattern depth deviation across 0.1–3.0mm sheets controlled within ±0.02mm.
·Heavy-Duty Hydraulic Pressure System
Servo-hydraulic closed-loop pressure control with 50–120T adjustment range enables real-time fine-tuning according to material hardness. Ultra-thin 0.1mm aluminum foil processes without stretching; 3.0mm steel plates achieve full pattern depth without breakthrough. Pressure fluctuation below 3%.
·Variable-Frequency Speed Control
Optimized gearbox transmission with PLC synchronized control reaches 80m/min maximum speed. Integrated with uncoiler, edge guide, and tension winder, 1500mm wide sheets run straight without lateral deviation.
·Heavy-Duty Annealed Frame
Thickened steel plate frame with complete stress-relief annealing eliminates welding internal stress. Frame deformation ≤0.03mm under 24/7 full-load operation, stable service life exceeding 8 years without recalibration.
·Value Enhancement
Metal sheets gain improved bending strength, anti-slip performance, and decorative appearance with market value increasing 25%–40%. Standard texture library of 30,000+ patterns covering wood grain, brick, pebble, willow leaf, diamond anti-slip, orange peel, and brushed finishes.
Application Scenarios
Building exterior insulation decorative panels (color-coated steel and aluminum decorative wall panels with wood/brick/pebble grain for prefabricated exteriors and ceilings); industrial anti-slip safety tread plates (willow leaf/diamond patterns for workshop walkways, platform treads, truck flooring); elevator and kitchen appliance decorative panels (stainless steel etched/orange peel/brushed double-sided patterns for elevator interiors, cabinet doors, appliance panels); HVAC heat exchange aluminum plates (concave-convex flow-guiding patterns improving heat exchanger efficiency); container and box truck enclosure panels (reinforcing rib patterns for structural rigidity); hardware and storage rack components (anti-slip patterns for rack shelving and tool cabinet panels).
Specifications
| Exclusive Core Parameters | Pattern registration tolerance | ≤±0.005 mm |
| Frame deformation | ≤0.012 mm | |
| Maximum line speed | 80 m/min | |
| Hydraulic pressure range | 50–120T closed-loop servo | |
| Maximum sheet yield strength | ≤400 MPa | |
| Temperature range (optional) | 40℃–160℃ | |
| Pattern library | 30,000+ textures | |
| Roller hardness | HRC60–65 | |
| General Specifications | Working width | 800–1500mm |
| Sheet thickness | 0.1mm–3.0mm | |
| Motor power | 22–45 kW | |
| Dimensions | 4200×2100×2600mm | |
| Net weight | 14500kg–22000kg | |
| Materials | Aluminum, stainless steel, color-coated steel, galvanized steel, cold-rolled steel, copper strip | |
| Certifications | CE, ISO9001, ISO14001 | |
| Power supply | 380V/50Hz, customizable to 415V |
Guangyu Embossing Roller Machinery specializes in the R&D and manufacturing of precision rollers and embossing/calendering equipment. We serve a diverse range of industries including rubber and plastics, nonwovens, papermaking, leather, and metal press forming, offering customized roller solutions and fully integrated machinery packages.
The company operates a complete closed-loop production line in-house, encompassing roller blank fabrication, laser engraving, and hard chrome electroplating. We have participated in the formulation of the industry standard for nonwoven fabric hot-rolling machines and hold both ISO 9001 and EU RoHS certifications. Our products are exported to more than 50 countries and regions worldwide.
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