Ultra-Fine Anilox Roller

·Ultra-Fine 1600 LPI Max
Processed using imported laser-engraving equipment, with minimal cell-volume error across the entire roller and consistent cell-volume uniformity throughout. Ordinary manufacturers lack the capability for high-line-count processing, resulting in cells of inconsistent size and depth. Ultra-thin coatings are applied smoothly and uniformly, free from ink streaks and thickness-related color differences, specifically tailored for ultra-thin micro-coating production.

·Plasma-Sprayed Ceramic Surface
Ultra-high hardness of 1900 HV, with a wear life more than three times that of chrome-plated rollers. Chrome-plated rollers have a relatively soft texture, causing the anilox pattern to wear down and become shallower with short-term use, along with cell clogging, leading to rapid declines in metering accuracy. Fine cells are resistant to clogging and deposit buildup, making cleaning simple and significantly extending the service cycle.

·Integrally Forged Roller Core + Constant-Temperature Flow Channels
Seamless integral forging with no welded joints, with internal stresses fully relieved, ensuring strong operational stability on high-speed production lines. Built-in constant-temperature circulating flow channels maintain uniform temperature across the entire roller body; even minor temperature differentials can cause thermal expansion/contraction of the metal, altering cell-volume capacity. The constant-temperature structure eliminates coating deviations caused by temperature variations, ensuring consistent coating weight across all seasons.

·Class G1.0 Dynamic Balancing
Radial runout ≤0.0026 mm, an extremely low value, ensuring vibration-free operation at high speeds of 200 m/min. When processing ultra-thin substrates such as optical films and lithium-battery separators, the entire web remains flat and wrinkle-free, with no periodic ripple patterns.

·Refurbishment and Re-Engraving
After the ceramic layer becomes worn, the roller can be returned to the factory for re-spraying and re-engraving of the anilox pattern, eliminating the need for substrate scrappage. Compared to imported single-use anilox rollers, this offers significantly higher long-term procurement cost-effectiveness. A variety of cell patterns are available on demand, compatible with various coating media including adhesives, inks, and varnishes.

·Flexible packaging color printing (food bags and label paper flexographic printing—precise inking for gradient patterns and light-colored graphics).

·Functional film coating (PET protective films and PLA biodegradable films—uniform application of adhesive/anti-static coatings).

·New-energy lithium battery materials (lithium-battery separator ceramic slurry metering coating—strictly controlling coating thickness).

·Nonwoven composite processing (hygienic fabric spray adhesive bonding—ensuring uniform adhesive distribution and strong lamination without delamination).

·Synthetic leather post-finishing (PU/PVC leather surface topcoats and hand-feel coatings—achieving consistent and smooth leather color and texture).

·High-end paper varnishing (art books and gift card UV matte varnish coating—enhancing paper surface texture and water resistance).